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Fault-Finding Procedures Section 5 Maintenance
204 3BSE036351-510 A
Fault-Finding Procedures
The following sections describe elementary fault-finding procedures. For complete
instructions contact ABB Support.
PM8xx Processor Unit in Single CPU Configuration
Table 26. PM8xx – Fault-Finding Procedure
Fault Possible Cause and Corrective Action
F(ault) LED is ON Controller Re-start, (INIT), in progress.
• Wait for Controller restart to finalize.
Missing firmware.
• Upgrade firmware.
Firmware upgrade in progress.
• Wait for FW upgrade to finalize.
Firmware upgrade failure.
• Use serial FW upgrade.
Missing TB852
• Check TB852 connection
(PM861, PM864, PM865).
Other
• Check controller log.
F(ault) LED is flashing Firmware upgrade in progress:
• Wait for FW upgrade to finalize.
Other
• Check controller log.
R(un) LED is OFF No application loaded in the Controller.
• Download application.
Controller application failed.
• Restart Controller (INIT push button).
• Download application.
- Controller Hardware 1
- TRADEMARKS 4
- Table of Contents 5
- Section 3 - Configuration 7
- Section 4 - Operation 7
- Section 5 - Maintenance 8
- Appendix A - Hardware Units 9
- Revision History 12
- Safety Summary 13
- Safety Summary (continued) 15
- About This User Manual 23
- Terminology 24
- Table 1. Terminology 25
- Applicable Specifications 27
- TÜV Approval 28
- Section 1 Introduction 29
- 30 3BSE036351-510 A 30
- 3BSE036351-510 A 31 31
- 32 3BSE036351-510 A 32
- 3BSE036351-510 A 33 33
- (here shown with PM860/TP830) 34
- 3BSE036351-510 A 35 35
- 36 3BSE036351-510 A 36
- 3BSE036351-510 A 37 37
- Configuration 38
- 3BSE036351-510 A 39 39
- 40 3BSE036351-510 A 40
- Figure 8. PM891-Front view 41
- Figure 9. PM891-Top view 42
- 3BSE036351-510 A 43 43
- 44 3BSE036351-510 A 44
- 3BSE036351-510 A 45 45
- 46 3BSE036351-510 A 46
- 3BSE036351-510 A 47 47
- PM86x/TP830 Redundancy 47
- 48 3BSE036351-510 A 48
- PM891 Redundancy 48
- Fault Tolerance Principle 48
- 3BSE036351-510 A 49 49
- AC 800M High Integrity 50
- Control Software 51
- 52 3BSE036351-510 A 52
- 3BSE036351-510 A 53 53
- Ethernet Address for PM891 54
- 3BSE036351-510 A 55 55
- C (104 F) outside the 56
- Product Release History 57
- Section 2 Installation 59
- 60 3BSE036351-510 A 60
- 3BSE036351-510 A 61 61
- 62 3BSE036351-510 A 62
- Type of Field Cable 62
- Power Supply 63
- Enclosures 64
- 3BSE036351-510 A 65 65
- Enclosure Mounting 65
- ABB Cabinets 65
- Mounting on metal sheet 66
- 3BSE036351-510 A 67 67
- Pre-formed 67
- 68 3BSE036351-510 A 68
- 3BSE036351-510 A 69 69
- 70 3BSE036351-510 A 70
- 3BSE036351-510 A 71 71
- 72 3BSE036351-510 A 72
- 3BSE036351-510 A 73 73
- 74 3BSE036351-510 A 74
- 3BSE036351-510 A 77 77
- 3BSE036351-510 A 79 79
- 80 3BSE036351-510 A 80
- 3BSE036351-510 A 81 81
- 82 3BSE036351-510 A 82
- 3BSE036351-510 A 83 83
- Network 86
- 3BSE036351-510 A 87 87
- Control Network 89
- 3BSE036351-510 A 91 91
- 92 3BSE036351-510 A 92
- Table 7 on page 86) 93
- 3BSE036351-510 A 95 95
- 96 3BSE036351-510 A 96
- Communication Ports 96
- 3BSE036351-510 A 97 97
- 98 3BSE036351-510 A 98
- 3BSE036351-510 A 99 99
- 100 3BSE036351-510 A 100
- 3BSE036351-510 A 101 101
- Supply System on page 173 102
- Installing SM810/TP855 104
- 3BSE036351-510 A 105 105
- 106 3BSE036351-510 A 106
- Installing SM811/TP868 107
- 7 ZP Common I/O return 108
- PIN Designation Description 108
- 108 3BSE036351-510 A 108
- 3BSE036351-510 A 109 109
- 110 3BSE036351-510 A 110
- 3BSE036351-510 A 111 111
- PROFIBUS DP Connection 111
- CI852/TP852 113
- 114 3BSE036351-510 A 114
- Powering Field Devices 114
- 3BSE036351-510 A 115 115
- Connectors 115
- CI854/CI854A/TP854 116
- Line A Line B 117
- 3BSE036351-510 A 119 119
- 120 3BSE036351-510 A 120
- Installation of S100 I/O 120
- 3BSE036351-510 A 121 121
- Interface, CI860/TP860 123
- Bus Termination 124
- 126 3BSE036351-510 A 126
- 3BSE036351-510 A 127 127
- 128 3BSE036351-510 A 128
- 3BSE036351-510 A 129 129
- Fiber Optics Specifications 129
- 130 3BSE036351-510 A 130
- 3BSE036351-510 A 131 131
- 132 3BSE036351-510 A 132
- 134 3BSE036351-510 A 134
- 136 3BSE036351-510 A 136
- 3BSE036351-510 A 137 137
- 138 3BSE036351-510 A 138
- 3BSE036351-510 A 139 139
- 140 3BSE036351-510 A 140
- 3BSE036351-510 A 141 141
- Power Supply Supervision 141
- 142 3BSE036351-510 A 142
- 3BSE036351-510 A 143 143
- 144 3BSE036351-510 A 144
- Installation of I/O Units 145
- Installation in Cabinets 145
- 146 3BSE036351-510 A 146
- 3BSE036351-510 A 147 147
- 148 3BSE036351-510 A 148
- 3BSE036351-510 A 149 149
- 150 3BSE036351-510 A 150
- Section 3 Configuration 151
- Connecting Control Builder 152
- 3BSE036351-510 A 153 153
- Communication Possibilities 154
- 3BSE036351-510 A 155 155
- Controller IP Addresses 157
- I/O Systems 158
- 3BSE036351-510 A 159 159
- ModuleBus 159
- 160 3BSE036351-510 A 160
- 3BSE036351-510 A 161 161
- 162 3BSE036351-510 A 162
- PROFIBUS DP 162
- 3BSE036351-510 A 163 163
- PROFINET IO 163
- 164 3BSE036351-510 A 164
- 3BSE036351-510 A 165 165
- 166 3BSE036351-510 A 166
- 3BSE036351-510 A 167 167
- TRIO/Genius Remote I/O 167
- Drive System 168
- 3BSE036351-510 A 169 169
- PROFINET IO and CI871 169
- DriveBus Interface CI858 169
- • ACS 1000 product family 170
- ABB Std Drive 171
- 172 3BSE036351-510 A 172
- Power Supply System 173
- Powering Units in the Cabinet 174
- 3BSE036351-510 A 175 175
- Sectioning Field Equipment 175
- Cable Protection 175
- Connection Alternatives 175
- 176 3BSE036351-510 A 176
- 3BSE036351-510 A 177 177
- Redundant Power Supplies 177
- Single Power Supply 177
- Equipment 178
- Section 4 Operation 179
- Start-up 182
- Start Modes 183
- Controller Reset 184
- 184 3BSE036351-510 A 184
- Verification of Single CPU 185
- Verification of Redundant CPU 188
- 3BSE036351-510 A 189 189
- 190 3BSE036351-510 A 190
- Section 5 Maintenance 191
- Replacing the Battery 192
- 3BSE036351-510 A 193 193
- 194 3BSE036351-510 A 194
- SB821 External Battery Unit 195
- 196 3BSE036351-510 A 196
- 3BSE036351-510 A 197 197
- Online Replacement of Unit 198
- 3BSE036351-510 A 199 199
- 200 3BSE036351-510 A 200
- 3BSE036351-510 A 201 201
- In Configuration with BC810 202
- Fault-Finding Procedures 204
- Fault-Finding Procedure 205
- SM810/SM811 207
- PROFIBUS DP – CI851 209
- CI853 supports hot swap 213
- PROFIBUS DP – CI854/CI854A 214
- CI854A supports hot swap 215
- CI855 supports hot swap 216
- S100 I/O Interface – CI856 217
- INSUM Interface – CI857 218
- DriveBus Interface - CI858 219
- CI858 supports hot swap 220
- CI860 supports hot swap 222
- (Continued) 222
- TRIO Interface - CI862 223
- Satt I/O Interface – CI865 224
- Modbus TCP Interface – CI867 225
- CI867 supports hot swap 226
- IEC 61850 Interface – CI868 227
- AF 100 Interface - CI869 228
- CI869 supports hot swap 230
- PROFINET IO Interface - CI871 231
- MOD5 Interface - CI872 232
- CI872 supports hot swap 235
- EtherNet/IP Interface - CI873 236
- CI873 supports hot swap 237
- 238 3BSE036351-510 A 238
- Appendix A Hardware Units 239
- Technical Data 240
- Performance Data 244
- 3BSE036351-510 A 245 245
- Key Features 245
- 3BSE036351-510 A 251 251
- 3BSE036351-510 A 255 255
- Note: Recharge time for an 257
- 3BSE036351-510 A 259 259
- 3BSE036351-510 A 263 263
- PM891– Processor Unit 267
- 270 3BSE036351-510 A 270
- Description 270
- 3BSE036351-510 A 271 271
- Functional Block Diagram 271
- SM810 and TP855 273
- 274 3BSE036351-510 A 274
- SM811 and TP868 278
- 3BSE036351-510 A 279 279
- 3BSE036351-510 A 283 283
- 284 3BSE036351-510 A 284
- 3BSE036351-510 A 285 285
- 288 3BSE036351-510 A 288
- 3BSE036351-510 A 289 289
- 292 3BSE036351-510 A 292
- 3BSE036351-510 A 293 293
- 296 3BSE036351-510 A 296
- 3BSE036351-510 A 297 297
- PROFIBUS A 298
- PROFIBUS B 298
- 3BSE036351-510 A 301 301
- 302 3BSE036351-510 A 302
- 3BSE036351-510 A 305 305
- 306 3BSE036351-510 A 306
- 3BSE036351-510 A 309 309
- 310 3BSE036351-510 A 310
- 3BSE036351-510 A 313 313
- 314 3BSE036351-510 A 314
- Ethernet 317
- 318 3BSE036351-510 A 318
- Indicators 319
- 3BSE036351-510 A 321 321
- 322 3BSE036351-510 A 322
- Dip Switch Location 322
- Figure 79. TRIO block 323
- Table 94. TRIO block types 323
- 3BSE036351-510 A 325 325
- 328 3BSE036351-510 A 328
- 3BSE036351-510 A 329 329
- 332 3BSE036351-510 A 332
- 3BSE036351-510 A 333 333
- 336 3BSE036351-510 A 336
- 3BSE036351-510 A 337 337
- 340 3BSE036351-510 A 340
- 3BSE036351-510 A 341 341
- 344 3BSE036351-510 A 344
- 3BSE036351-510 A 345 345
- 348 3BSE036351-510 A 348
- 3BSE036351-510 A 349 349
- 352 3BSE036351-510 A 352
- 3BSE036351-510 A 353 353
- 356 3BSE036351-510 A 356
- Safety Classification 356
- Protection Rating 356
- 3BSE036351-510 A 357 357
- 358 3BSE036351-510 A 358
- 3BSE036351-510 A 359 359
- 360 3BSE036351-510 A 360
- 364 3BSE036351-510 A 364
- Equipment Class 364
- Ingress Protection 364
- 3BSE036351-510 A 365 365
- Dimensions and Connections 365
- 366 3BSE036351-510 A 366
- 3BSE036351-510 A 367 367
- 368 3BSE036351-510 A 368
- 3BSE036351-510 A 369 369
- 370 3BSE036351-510 A 370
- Dielectric strength 370
- 376 3BSE036351-510 A 376
- 3BSE036351-510 A 379 379
- 380 3BSE036351-510 A 380
- 3BSE036351-510 A 383 383
- 384 3BSE036351-510 A 384
- Figure 107. SS832 up to 20 A 385
- 3BSE036351-510 A 389 389
- 390 3BSE036351-510 A 390
- /42 pF/m) 391
- 392 3BSE036351-510 A 392
- 394 3BSE036351-510 A 394
- IP20 according to EN60529 395
- DIN-Rail – TS 35/7.5 396
- Miscellaneous Equipment 397
- 398 3BSE036351-510 A 398
- 3BSE036351-510 A 399 399
- TK850 CEX-Bus Extension Cable 400
- TK851 RCU Link Cable 400
- TK855 RCU Data Link Cable 401
- TK856 RCU Control Link Cable 402
- TK212A Tool Cable 402
- 3BSE036351-510 A 403 403
- 404 3BSE036351-510 A 404
- Appendix B Power Consumption 405
- (1) Not for PM891 408
- 3BSE036351-510 A 409 409
- Calculations 409
- 410 3BSE036351-510 A 410
- Recommended Components 411
- 414 3BSE036351-510 A 414
- Ethernet (Continued) 418
- 3BSE036351-510 A 419 419
- 3BSE036351-510 A 425 425
- 426 3BSE036351-510 A 426
- Low-Voltage Directive (LVD) 427
- 428 3BSE036351-510 A 428
- Appendix E Standards 429
- 430 3BSE036351-510 A 430
- 3BSE036351-510 A 431 431
- CE Compliance 434
- Installation Requirements 437
- Laying Field Cables 437
- Types of Field Cable 437
- DIN-Rail Mounting 437
- Lightning Protection 438
- Inductive Load Suppression 438
- 448 3BSE036351-510 A 448
- Updates in Revision Index A 450
- Contact us 452
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